The Scale-Up of High Shear Processing for the Purification of Recycled Molten Scrap Aluminium Alloy: Key Features of Fluid Flow

Mingming Tong, Jayesh B. Patel, Ian Stone, Zhongyun Fan, David J. Browne

Research output: Chapter in Book or Conference Publication/ProceedingConference Publicationpeer-review

1 Citation (Scopus)

Abstract

In order to remove impurities in scrap aluminum alloys, hence increasing their value, a laboratory-scale high shear processing (HSP) unit for mixing the molten alloy was developed, which makes it possible to remove iron-based contaminants using physical conditioning, at relatively low cost. In order to make this technology applicable in the industrial environment, we are now investigating the scale-up of HSP by using computer simulation. The computational research quantitatively predicts a variety of key features of fluid flow, which determine the feasibility of the scale-up. These include the mass flow rate through the mixing head, the effective agitation of the melt in the bulk crucible, and the shear rate that can be achieved. Based on the configuration of HSP that we review in this paper, we predict that it is feasible to achieve a factor of four scale-up in the volume of liquid alloy treated.

Original languageEnglish
Title of host publicationMinerals, Metals and Materials Series
EditorsArne P. Ratvik
PublisherSpringer International Publishing
Pages1123-1129
Number of pages7
ISBN (Print)9783030046385, 9783319515403, 9783319651354, 9783319728520, 9783319950211
DOIs
Publication statusPublished - 2017
EventInternational Symposium on Light Metals, 2017 - San Diego, United States
Duration: 26 Feb 20172 Mar 2017

Publication series

NameMinerals, Metals and Materials Series
Volume0
ISSN (Print)2367-1181
ISSN (Electronic)2367-1696

Conference

ConferenceInternational Symposium on Light Metals, 2017
Country/TerritoryUnited States
CitySan Diego
Period26/02/172/03/17

Keywords

  • Aluminium alloy
  • High shear processing
  • Materials purification
  • Materials recycling

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